OEM ETP Copper C11000 Manufacturers & Factories

High-Conductivity Copper Alloys, Technical Specifications, and Global Industrial Applications

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Understanding ETP Copper C11000: An Engineering Overview

Electrolytic Tough Pitch (ETP) Copper, designated globally as UNS C11000, serves as the industrial benchmark for projects demanding exceptional electrical and thermal conductivity. With a copper purity rating typically exceeding 99.90%, C11000 exhibits an Electrical Conductivity rating of 100% to 101.5% IACS (International Annealed Copper Standard). This outstanding performance is made possible by controlling key trace impurities during the electrolytic refining process, optimizing the transfer rate of electrons through its crystalline structure.

In addition to electrical efficiency, C11000 contains a controlled oxygen content, generally between 0.02% and 0.04% (in the form of cuprous oxide). This oxygen content acts as an internal cleanser during smelting, oxidizing other elements and trapping them as inert oxides. However, this structure makes C11000 susceptible to hydrogen embrittlement when exposed to reducing atmospheres above 370°C (700°F). For high-temperature brazing or welding applications, engineers typically specify Oxygen-Free High Conductivity (OFHC) variants or Tellurium Copper (C14500) to maintain structural integrity.

"For modern engineering projects, selecting the right copper grade involves balancing physical performance, machining capability, and long-term environmental resistance. Our OEM manufacturing options ensure your exact specification requirements are met."

Physical & Mechanical Profiles of UNS C11000

The metallurgical attributes of C11000 make it highly malleable and ductile, suited for cold forming, bending, drawing, and heading. When selecting C11000 for your production lines, it is essential to specify the temper designation according to your component requirements:

  • O60 (Soft Annealed): Offers the highest ductility, making it ideal for deep drawing, complex wire forming, and winding configurations where structural flexibility is required.
  • H02 (Half-Hard): Strikes an optimal balance between tensile strength and malleability, commonly used in busbars, electrical contacts, and heavy industrial switchgear.
  • H04 (Full-Hard): Maximizes yield strength and stiffness, ensuring physical integrity in high-vibration systems and rugged mechanical assemblies.
Technical Specifications
Chemical Formula Cu ≥ 99.90% (incl. Ag)
Density 8.89 g/cm³ (0.321 lb/in³)
Electrical Conductivity ≥ 101% IACS
Thermal Conductivity 388 W/m·K (224 Btu/ft/hr/°F)
Melting Point 1083 °C (1981 °F)
Elastic Modulus 115 GPa (17000 ksi)
Tensile Strength 220 - 380 MPa (temper dependent)

*Data represented is typical of commercial tempers under ASTM B152 and allied international standard guidelines.

Sichuan Kepai New Material Co., Ltd.

A trusted, high-tech enterprise integrating R&D, manufacturing, and distribution of premium copper alloys.

Established in 2017, Sichuan Kepai New Materials Co., Ltd. has developed into a leading high-tech manufacturer specializing in advanced copper and copper alloy materials. Our facility covers a total footprint of approximately 9,000 square meters, complemented by 1,000 square meters of specialized research and administrative offices. We specialize in producing key materials for tactical industrial applications, including high-conductivity tellurium copper, oxygen-free copper, silver copper, dispersion-strengthened copper, and customized alloy compositions.

Our operations focus on developing high-conductivity, easy-to-machine, and high-strength copper alloys. These products serve demanding roles in new energy vehicles (NEVs), 5G telecommunication networks, aerospace systems, high-power laser cutting equipment, and heavy-duty lithium battery relays.

2017
Year Established
9,000 m²
Factory Floor Area
1,000 m²
R&D & Office Space

Global Market Landscape & Supply Chain Resilience

Analyzing industry shifts, localized support, and production capabilities in China's industrial zones.

The global demand for ETP Copper C11000 is driven by electrification, smart grid integration, renewable energy, and electric vehicle architectures. As major industries transition to low-carbon technologies, the requirements for purity, dimension tolerances, and mechanical consistency in raw copper stock have tightened.

Sichuan Kepai New Materials operates from the Western Area of the Sichuan Guanghan Industrial Development Zone, adjacent to National Highway 108. This location offers logistically sound connections to deep-water shipping channels and transcontinental rail networks, ensuring reliable distribution of materials to our global client base.

By maintaining raw material reserves and integrating smelting, extrusion, drawing, and testing processes within our local ecosystem, Kepai mitigates the supply volatility common in the metal markets. Our vertical production model ensures stable lead times and protects clients against sudden supply interruptions, supporting projects across North America, Europe, and Asia.

Our Technical Strengths & Capabilities

Detailed insight into Kepai's engineering systems, manufacturing processes, and strategic market approach.

Technical Strength Focus 1 Technical Strength Focus 2

Technical Strength

Technological innovation is the core competitiveness of Sichuan Kepai New Materials Co., Ltd. Our engineering and R&D team consists of industry specialists who monitor international metallurgical developments to push product performance boundaries.

Through independent research combined with university-enterprise collaborations, Kepai has achieved performance improvements in tellurium copper, lead copper, and sulfur copper alloys. Our products meet demanding standards in automotive electrical systems, plasma cutting nozzles, energy storage arrays, and relay switches.

Product System

Kepai's product line spans from raw materials to custom finished shapes. We offer high-performance copper alloy solutions, including pure copper, oxygen-free copper, oxygen-free high-conductivity tellurium copper, nickel tellurium copper, tin bronze, beryllium copper, lead bronze, sulfur copper, and chromium zirconium copper.

These materials help customers control production costs and improve equipment longevity due to their physical properties, chemical stability, and structural uniformity, supporting operations across a wide range of industries.

Product System View 1 Product System View 2
Market Layout Expansion 1 Market Layout Expansion 2

Market Layout

Guided by our strategy to "root in Sichuan, expand nationally, and supply globally," Kepai has developed sales networks and technical support channels in major industrial hubs.

We maintain long-term partnerships with leading companies across various manufacturing sectors. Additionally, we continue to expand our international footprint, participating in global metal trade events and helping overseas clients find reliable copper solutions.

Corporate Culture

We believe that long-term enterprise growth depends on values of integrity, innovation, collaboration, and mutual benefit. We encourage our technical and manufacturing staff to refine processes and improve material consistency.

Focusing on customer satisfaction and reliable product delivery helps us build trust and support our partners' manufacturing needs.

Corporate Culture 1 Corporate Culture 2

Industrial Application Scenarios for ETP Copper C11000

How industries leverage high-conductivity pure copper to ensure operational safety and system performance.

ETP Copper C11000's combination of electrical conductivity, thermal properties, and workability makes it a widely specified material across several industries. Key application areas include:

  1. Electric Vehicles & Charging Infrastructure: In EV battery packs, C11000 busbars connect lithium-ion cells to carry high-current loads with low resistive power loss. Rapid DC charging systems also rely on C11000 conductors to handle thermal dissipation and high current requirements.
  2. Electrical Power Transmission & Smart Grids: High-voltage switchgear, motor windings, and transformer coils utilize C11000 due to its minimal electrical resistance, helping utilities reduce energy losses and manage heat generation in power grids.
  3. Telecommunications & 5G Infrastructure: 5G base stations use C11000 for high-frequency coaxial connectors and thermal management components. The material's electrical conductivity and thermal performance support signal stability and cooling in high-density installations.
  4. Industrial Power Relays & Control Systems: In automation, C11000 is used for contact points and relay terminals. The material's mechanical properties enable consistent electrical contact over millions of cycles, reducing maintenance requirements.

Advanced Production & Quality Inspection Equipment

Our vertical processing line includes specialized casting, extrusion, drawing, and analytical testing equipment.

Smelting
Smelting
laying-off
Laying-off
extrusion
Extrusion
drawing
Drawing
straightening
Straightening
package
Package
eddy current conductance instrument
Eddy Current Conductance Instrument
Chemical composition test room
Chemical Composition Test Room
Metallographic sample polishing machine
Metallographic Sample Polishing Machine
Microcomputer controlled electro-hydraulic servo universal testing machine
Microcomputer Controlled Testing Machine
Liquid crystal display electronic universal testing machine
LCD Electronic Universal Testing Machine
Hardness tester
Hardness Tester

Technical Roadmap & Sustainability Strategy

Developing cleaner manufacturing processes, green raw materials, and high-performance alloy structures.

Sichuan Kepai has structured a technical roadmap to address the requirements of environmental sustainability and resource efficiency in metallurgical manufacturing:

  • Low-Carbon Hydropower Integration: Sichuan's regional energy mix, which relies heavily on hydro-generation, provides a major advantage in reducing the Scope 2 carbon footprint of Kepai's copper production.
  • Ultra-Fine Grain Control: Our R&D team works to refine grain sizes in ETP and Tellurium copper alloys, improving mechanical wear resistance while preserving high electrical conductivity.
  • Green Alloy Formulations: We focus on developing lead-free, highly machineable copper options (such as tellurium and sulfur-alloyed copper) to help clients meet RoHS and REACH environmental requirements.
  • Precision Near-Net-Shape Casting: By refining casting and continuous extrusion methods, we produce profiles close to final customer specifications, reducing machining waste and processing energy.

Compliance, Quality Control & System Certifications

Our production facilities operate under international quality systems to verify consistency and reliability.

Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents
Certification Documents

Technical Q&A: ETP Copper C11000 and Specialized Alloys

Metallurgical details, applications, and mechanical limits of copper materials.

What is the primary difference between ETP C11000 and OFHC C10200 copper?
The difference lies in oxygen content and refining methods. ETP C11000 contains a controlled oxygen level of 0.02% to 0.04% (200-400 ppm), which maintains high electrical conductivity but can lead to hydrogen embrittlement if welded or brazed above 370°C. OFHC C10200 is refined in an oxygen-free environment, keeping oxygen levels below 0.001% (10 ppm). This prevents hydrogen embrittlement, making C10200 suitable for welding, brazing, and high-vacuum applications.
Why does C11000 show variations in mechanical properties across tempers?
Variations in mechanical properties are caused by cold working. Pure copper work-hardens as it is drawn or rolled. An annealed temper (O60) recrystallizes the grain structure to maximize ductility. Cold work tempers like Half-Hard (H02) and Full-Hard (H04) distort the crystal lattice, increasing dislocation density. This increases tensile and yield strength while reducing ductility and elongation capacity.
How does Kepai ensure electrical conductivity standards in large production runs?
We utilize eddy current conductance instruments to verify electrical conductivity across production runs. In addition, chemical composition testing rooms monitor impurity levels (such as iron, phosphorus, arsenic, and antimony) that can affect conductivity, ensuring all ETP C11000 runs meet or exceed the 100% IACS requirement.
What are the lead times and customized shape capabilities for OEM orders?
OEM lead times typically range from 2 to 4 weeks depending on profile complexity, quantity, and temper requirements. Our manufacturing processes include casting, extrusion, drawing, and straightening, allowing us to supply copper in round rods, flat bars, wire coils, and custom hollow profiles according to customer engineering drawings.
Are Kepai copper alloys compliant with RoHS and REACH regulations?
Yes, our pure copper (C11000) and tellurium copper alloys are processed to comply with RoHS and REACH standards. We verify material compositions using ICP-AES and mass spectrometry in our chemical testing facilities to ensure compliance for products exported to Europe, the Americas, and international markets.

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GET STARTED TODAY WITH KEPAI METAL

Looking ahead, Sichuan Kepai New Materials Co., Ltd. will continue to focus on materials research and application, supporting the copper alloy industry in China and globally. We work with our partners to supply materials for demanding engineering projects.