Wholesale Oxygen-Free Copper Tube Manufacturers & Supplier

High-Purity Oxygen-Free Copper Solutions for Advanced Semi-conductor, Electrical, Automotive, and 5G Infrastructures

2017
Established Year
9,000+
Factory Area (Sqm)
1,000+
Office Space (Sqm)
99.99%
Copper Purity Standard

1. The Metallurgy of Oxygen-Free Copper Tubes (OFC / OFHC)

Oxygen-Free Copper (OFC) represents the pinnacle of metallurgical purity in copper manufacturing. Categorized under major global designations such as UNS C10100 (Oxygen-Free Electronic, OFE) and UNS C10200 (Oxygen-Free, OF), this specialized material is refined through induction furnace melting under a vacuum or a highly controlled reducing atmosphere. By mitigating oxygen levels to less than 0.001% (10 ppm) and overall chemical impurities to negligible levels, OFC yields structural and electrical attributes that are unattainable with standard ETP (Electrolytic Tough Pitch) copper alloys.

Ultra-High Electrical & Thermal Conductivity

OFC boasts an electrical conductivity rating exceeding 101% IACS (International Annealed Copper Standard). This guarantees minimal resistive losses in high-frequency and high-power applications, making it essential for critical electrical infrastructure.

Immunity to Hydrogen Embrittlement

Standard copper containing cuprous oxide (Cu2O) undergoes severe hydrogen embrittlement when exposed to reducing gases at high temperatures. High-purity oxygen-free copper prevents this structural degradation entirely, ensuring structural longevity under vacuum thermal processing.

Superior Vacuum & Hermetic Integrity

With an extremely low volatile impurity rate, oxygen-free copper prevents outgassing when exposed to ultra-high vacuum conditions (UHV). This makes it highly sought after for cryogenics, physics research instruments, and semiconductor fabrication chambers.

Technical Insight: The absence of cuprous oxide inclusions in Oxygen-Free High Conductivity (OFHC) tubes enables exceptional mechanical workability. During cold drawing and fabrication processes, C10100 and C10200 copper tubes exhibit unparalleled ductility, allowing tighter bend radii, complex flaring, and highly reliable TIG/MIG welding joints.

Comparing Oxygen-Free Copper with ETP and DHP Copper

Understanding the key differences is vital for global procurement engineers:

  • ETP Copper (C11000): Contains oxygen levels up to 0.04% (400 ppm). Ideal for general wiring and busbars where cost-efficiency takes priority over extreme purity or hydrogen exposure.
  • DHP Copper (C12200): Phosphorus-deoxidized copper. While it has good weldability and avoids hydrogen embrittlement, the phosphorus residues drop electrical conductivity down to approximately 80% to 90% IACS.
  • OFC/OFHC (C10100/C10200): Merges the absolute peak of electrical conductivity (≥101% IACS) with total safety from hydrogen embrittlement and high ductility. This represents the ultimate solution for complex high-temperature and vacuum environments.

2. Sichuan Kepai New Material: China's Advanced Copper Alloy Supply Chain Engine

Sichuan Kepai New Materials Co., Ltd. (established in 2017) operates a state-of-the-art 9,000 square meter facility in the western area of the Sichuan Guanghan Industrial Development Zone. Positioned strategically adjacent to National Highway 108, Kepai combines local logistical efficiency with cutting-edge engineering capabilities to supply high-end, strategic new materials aligned with China's national development frameworks.

By executing an integrated research, production, and distribution model, Kepai has positioned itself as a pivotal node in the global high-performance copper supply chain. From the sourcing of pure cathode copper to precision continuous horizontal casting, induction melting, extrusion, and drawing, Kepai guarantees that every custom tube batch meets exact dimensional tolerances and structural specifications.

Technological Innovation and R&D

Kepai’s technical core is driven by a specialized research and development team composed of senior industry metallurgists and engineers. Through persistent exploration in high-performance copper alloy structures—including tellurium copper, dispersion-strengthened copper, and high-purity oxygen-free copper—Kepai has pushed the performance boundaries of strategic materials. Our joint research initiatives with prominent metallurgical academic institutions enable us to deliver products that meet the highest standards of international competition.

Advanced Quality Assurance Protocols

At Kepai, quality control is integrated into every phase of production. The factory floor is equipped with advanced testing suites, including eddy current non-destructive testing for surface and structural flaws, chemical composition analysis rooms, metallographic examination stations, and universal hydraulic testing machines. Every batch of oxygen-free copper tubing is certified for grain size, conductivity, and absence of oxygen inclusions before dispatch.

State-of-the-Art Production & Testing Facilities

Take a look inside our manufacturing lines and QA testing laboratories where high-purity copper solutions are forged and certified.

Smelting Process
Smelting
Laying-off Process
laying-off
Extrusion Process
extrusion
Drawing Process
drawing
Straightening Process
straightening
Packaging Line
package
Eddy Current Conductance Instrument
eddy current conductance instrument
Chemical Composition Test Room
Chemical composition test room
Polishing Machine
Metallographic sample polishing machine
Electro-hydraulic Servo Testing Machine
Microcomputer controlled electro-hydraulic servo universal testing machine
Universal Testing Machine
Liquid crystal display electronic universal testing machine
Hardness Tester
Hardness tester

3. Localization Support, Custom Specifications & Regulatory Compliance

Sichuan Kepai provides global businesses with extensive localization services and custom engineering support. We recognize that international engineering projects demand compliance with diverse regulatory and material frameworks. We actively manufacture products to align with several international standards:

  • American Standards: ASTM B75 (Standard Specification for Seamless Copper Tube), ASTM B188 (Seamless Copper Bus Pipe and Tube for Electrical Purposes), ASTM B68 (Seamless Copper Tube, Bright Annealed).
  • European Standards: EN 13600 (Copper and Copper Alloys - Seamless Copper Tubes for Electrical Purposes), EN 12449 (Seamless Round Copper Tubes for General Purposes).
  • Japanese Standards: JIS H3300 (Copper and Copper Alloy Seamless Pipes and Tubes).

All copper alloys dispatched from our facility are certified under international environmental regulations, including the European RoHS Directive (2011/65/EU) and REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals). This ensures that global OEM brands, electronics manufacturers, and automotive supply chains can source from Kepai without facing compliance bottlenecks at regional ports of entry.

Global Logistics & Supply Chain Security

From our strategically located facility in Guanghan, Sichuan, we maintain reliable supply lanes to major international ports (such as Shenzhen, Shanghai, and Ningbo), as well as direct railway connections to Central Europe. We offer structured logistics agreements including FOB, CIF, DDP, and DAP, supported by robust anti-oxidation packaging (vacuum wrapping, desiccant modules, and reinforced wooden crates) to preserve product condition during transport.

4. Strategic Application Scenarios and Global Industry Trends

The transition toward electrification, digital network density, and clean energy has accelerated the demand for high-purity oxygen-free copper tubes. As design parameters push the thermal and electrical performance of copper to its limits, industries are increasingly moving away from ETP copper to adopt OFC/OFHC tubes. Critical application scenarios include:

New Energy Vehicles (NEVs & EVs)

In high-voltage EV battery packs, drive motors, and supercharging interfaces, copper components must handle heavy electrical loads without significant heat buildup. OFC tubes are used in cooling conduits, busbars, and internal relays to ensure thermal and electrical efficiency.

5G Networks & Telecommunications

5G base station transmitters, coaxial cables, and high-frequency wave guides require highly uniform metal conduits. The low signal attenuation and excellent conductivity of oxygen-free copper tubes optimize wave propagation and signal clarity.

Laser Technology & High-Power Relays

Precision plasma and laser cutting machines require materials capable of withstanding intense thermal stress. Kepai's tellurium-copper and oxygen-free copper alloys are highly valued for laser cutting nozzles and heavy-duty high-power relay contacts.

Future Trends in the Copper Alloy Sector

As micro-manufacturing and structural miniaturization advance, the demand for precision copper capillary tubes, customized ultra-thin wall profiles, and specialized multi-channel tubes is rising. Sichuan Kepai remains at the forefront of this shift, continuously developing advanced copper alloys that combine easy machinability with excellent electrical conductivity, helping engineers develop next-generation technologies.

Compliance & Quality Certifications

Sichuan Kepai stands behind verified quality. Below are our official certifications validating our production processes and material testing standards.

ISO Certification 1
ISO Certification 2
Quality Standard Certificate
Compliance Certification 1
Compliance Certification 2
Industry Certificate
Technical Standards Compliance
Official Factory Audits
Material Composition Verification
Industrial Award Certification
Safety Standard Certification
National Standard Compliance
Metallurgy Quality Mark
International Quality Standard

Technical Q&A / Frequently Asked Questions

Get professional metallurgical insights regarding the procurement, application, and processing of Oxygen-Free Copper Tubes.

What is the precise difference between C10100 and C10200 oxygen-free copper tubes?
UNS C10100 (Oxygen-Free Electronic, OFE) is refined to a minimum purity of 99.99% with an oxygen content of less than 0.0005% (5 ppm). UNS C10200 (Oxygen-Free, OF) has a purity of 99.95% and an oxygen content of less than 0.0010% (10 ppm). C10100 is selected for high-vacuum, cryogenic, and semiconductor applications where absolute purity is required to prevent outgassing.
How does Sichuan Kepai ensure that copper tubes do not suffer from hydrogen embrittlement?
We prevent hydrogen embrittlement by melting high-quality cathode copper in clean, vacuum-sealed induction furnaces. This reduces the oxygen content to less than 10 ppm. Each batch undergoes metallurgical tests in accordance with ASTM B577 to verify the complete absence of cuprous oxide phase boundaries.
Can you manufacture copper tubes to custom dimensions and wall thicknesses?
Yes. Utilizing our continuous casting, cold drawing, and precision straightening machinery, we manufacture custom outer diameters (OD) and inner diameters (ID) to meet exact engineering drawings. We can produce ultra-thin wall tubes, capillary tubes, and non-standard profiles with tight tolerances.
What certifications and environmental standards do your products comply with?
Sichuan Kepai holds ISO 9001, ISO 14001, and OHSAS 18001 certifications. All of our pure copper and copper alloy materials are fully compliant with RoHS and REACH standards. Mill test reports (MTR) detailing chemical analysis and mechanical testing results are supplied with every order.
What are the recommended transport packaging methods to prevent oxidation?
To protect the high-purity surface of our copper products, all tubes are packed with moisture-absorbing desiccants and vacuum-sealed in anti-oxidation film. They are then secured in reinforced wooden cases to prevent structural deformation or surface scratching during international transit.

Collaborate with a Trusted Copper Manufacturer

Are you looking for high-purity oxygen-free copper tubes, specialized tellurium copper, or customized alloys? Our team of engineers is ready to discuss your project specifications and provide a competitive quotation.