Custom OFHC Copper Wire Factory & Exporter

Precision Engineered Oxygen-Free High Conductivity Copper Solutions for Strategic Global Industries, Power Transmission, and High-Frequency AI Systems

The Science & Engineering of OFHC Copper

Oxygen-Free High Conductivity (OFHC) Copper represents the zenith of high-purity copper metallurgy, systematically refined under controlled vacuum environments to achieve less than 0.001% (10 ppm) oxygen content. Unlike standard Electrolytic Tough Pitch (ETP) copper, which retains residual copper-oxygen compounds that compromise structural integrity during thermal processing, custom OFHC copper exhibits an electrical conductivity of at least 101% IACS (International Annealed Copper Standard).

From a metallurgical perspective, the elimination of oxygen yields two vital mechanical benefits. First, it eradicates susceptibility to hydrogen embrittlement. Under temperature stresses, atmospheric hydrogen can diffuse into standard copper, reacting with oxygen to create microscopic high-pressure water vapor pockets that cause catastrophic failure. Second, the lack of oxides allows for seamless wire-drawing processes to ultra-fine dimensions, guaranteeing uniform electrical resistance and structural density.

Microstructural Analysis of OFHC Copper

Global Market Dynamics & Industrial Evolution

Examining the micro-scale dynamics and macro demand waves reshaping the high-purity copper sector globally.

Aerospace & Cryogenics

Superconducting systems, particle accelerators, and cryogenic thermal straps rely on OFHC copper's exceptional thermal transfer efficiency and mechanical reliability in deep sub-zero conditions.

EV Power & Grid Systems

High-voltage battery interconnects, rapid-charging distribution buses, and traction motors require OFHC copper wires to avoid excessive energy dissipation and maintain structural longevity under thermal cycling.

AI & High-Frequency RF

As 5G/6G infrastructures transition to millimeter-wave frequencies, transmission lines and waveguides require custom, high-purity copper coatings and wires to minimize skin-effect electrical resistance losses.

Advanced Extrusion Lines for Custom Copper Profiles

Custom Technical Integration & Production Roadmaps

Every application of high-purity oxygen-free copper requires unique geometry, mechanical temper, and structural performance tolerances. Our custom manufacturing pipeline provides end-to-end alignment from metallurgical configuration to surface plating.

  • Dimensional Precision: Producing ultra-fine wire gages down to micron levels alongside specialized flat, square, and custom geometric profile bars.
  • Advanced Tempering: Carefully calibrated heat treatments ranging from soft annealed state (O60) to fully hard drawn (H04), matching design parameters perfectly.
  • Protective Platings: Offering electro-plated silver, nickel, or tin options to ensure long-term oxidation protection under extreme heat and corrosive environments.

Sichuan Kepai New Material Co., Ltd.

A leading high-tech enterprise dedicated to the R&D, processing, and global export of advanced copper alloy materials.

Established in 2017, Sichuan Kepai New Materials Co., Ltd. has developed into a major production hub for high-performance copper alloys. Located strategically in the western area of the Sichuan Guanghan Industrial Development Zone beside National Highway 108, our industrial facilities span an expansive 9,000 square meters alongside a dedicated 1,000 square meter administrative block.

Our core manufacturing programs focus on strategic emerging materials, including high-conductivity oxygen-free copper, tellurium copper, silver copper, and dispersion-strengthened copper. Through dedicated engineering, our materials support key next-generation industries including new energy vehicles (NEVs), aerospace components, high-precision laser systems, and semiconductor power relays.

2017
Year of Establishment
9,000 m²
Factory Footprint
1,000 m²
Research & Office Space

Our Foundational Competencies

Combining strict metallurgy, technical expertise, and client support to maintain global distribution networks.

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Technical Strength

Our experienced R&D team works closely with technical universities to push boundaries. We specialize in high-conductivity materials and alloy compounds, earning international recognition for precision performance.

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Product System

Our capabilities span pure copper, oxygen-free copper, tellurium copper, nickel-tellurium copper, tin bronze, beryllium copper, lead bronze, sulfur copper, and chromium zirconium copper to meet custom specifications.

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Market Layout

Operating under the strategy "Rooted in Sichuan, radiating nationwide, and moving towards the world," we supply domestic and international industrial buyers with reliable supply chain logistics.

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Corporate Culture

Guided by "integrity, innovation, collaboration, and win-win" principles, we focus on workplace safety, rigorous quality control, and eco-friendly manufacturing to drive mutual success.

Advanced Processing & Quality Control Infrastructure

A look at our factory equipment and testing labs, ensuring every wire order meets strict electrical and mechanical criteria.

Compliance, Quality Audits & Certifications

Our processing operations adhere to ISO 9001 and international environmental standards.

Quality Certificate
ISO Standard Certificate
SGS Testing Certificate
Materials Quality Standard
Metallurgical Analysis Certificate
Environmental Safety Compliance
Process Quality Audit
Compliance Certificate
High Purity Verification
Enterprise Certificate

Technical FAQ & Specifications Guide

Expert insights on Oxygen-Free High Conductivity copper application, specifications, and manufacturing requirements.

Q1: What defines standard OFHC Copper and its corresponding alloys?
OFHC copper is processed under a vacuum to limit oxygen content to less than 10 ppm (0.001%) and total metallic impurities below 0.01%. ASTM B170 outlines Grade 1 (C10100) and Grade 2 (C10200) specifications, which ensure high electrical conductivity (min 101% IACS) and resistance to hydrogen embrittlement.
Q2: How does OFHC copper compare to regular ETP (C11000) copper?
ETP copper containing up to 0.04% oxygen is standard for electrical wiring. However, under high-temperature brazing or vacuum treatments, this oxygen content risks hydrogen embrittlement. OFHC copper (C10100/C10200) contains minimal oxygen, making it ideal for vacuum systems, high-stress welding, and cryogenic applications.
Q3: Why is hydrogen embrittlement risk crucial for industrial designers?
At temperatures above 400°C, hydrogen gas can diffuse into copper and react with cuprous oxides to form water vapor. Because the vapor cannot escape, it creates high-pressure internal voids and micro-fractures. OFHC copper prevents this, ensuring structural integrity during high-temperature thermal processes.
Q4: What testing procedures verify OFHC copper quality?
We perform chemical composition tests, eddy current conductance measurements, and metallographic grain checks. Hydrogen embrittlement testing according to ASTM B170 standards is used to verify microstructural reliability under thermal loads.
Q5: Which industries rely on custom OFHC copper profiles?
Main applications include vacuum electronics (e.g., magnetrons, anodes), semiconductor packaging, high-speed rail lines, electric vehicle motor winding, and superconducting magnet systems in aerospace and medical imaging (MRI).
Q6: What custom dimensions can you produce?
Our processing equipment supports fine wires, heavy round wires, and rectangular, square, or custom profiles. We match specific engineering specifications for both dimensional tolerances and temper requirements.

Partner with a Certified OFHC Copper Manufacturer

Contact Sichuan Kepai New Material Co., Ltd. for project quotes, custom alloy development, and technical consultation.

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